Tuesday, November 5, 2013

Understanding Plastic Poly Bags

Frequently Asked Poly Bag Questions:

What different materials are most poly bags made of?
  • Low Density Polyethylene (LDPE – also simply known as “poly”)
    This is probably the most common type of bag.  An example of LDPE bags would be your standard sandwich bags you buy at the grocery store.  It is flexible and tough, but is breakable, and comes in a variety of thicknesses and sizes.  Most LDPE bags are USDA and FDA approved for food storage.  Polyethylene is translucent and prohibits a greater amount of light from penetrating, subsequently making it the preferred choice for archival storage of printed materials.  It has a low static charge, meaning that it will attract less dirt, dust or other foreign elements than other materials.
  • Linear Low Density Polyethylene (LLDPE)
    Similar in appearance and feel to LDPE, LLDPE is a stronger variant of a polyethylene bag.  It has more puncture resistance and resilience than LDPE, is very flexible and stretchy, offers better resistance to heat and cold, all while not needing to be as thick as a comparable strength LDPE bag.  It is not as easy to process as LDPE and can therefore be more expensive, has a lower gloss, and a narrower range for heat sealing.
  • High Density Polyethylene (HDPE)
    HDPE is most commonly seen in retail bags like you get at the grocery or drug store, or in trash can liners.  It has very little clarity and is thinner and very “crinkly” compared to LDPE (standard poly) which is smoother and has very good clarity.  The advantage of HDPE is its high strength to density ratio – meaning that it can be very strong while still being very thin.  It has less flexibility than LDPE and can withstand higher temperatures for short periods.
  • Polypropylene (polypro or LDPP)
    This is most common for food products and for presentation quality.  It is a high clarity bag that provides a protective barrier against moisture and vapors, which helps delay evaporation and dehydration to preserve freshness and taste of food products.  It is fully transparent.  They are ideal for food storage, clean room, electronics, and other applications.  It is stiffer and more “crinkly” than LDPE and has a slightly rougher surface.  It is not flexible or tear/puncture resistant.  All polypro bags meet FDA and USDA specifications.

Which type of bag material do I need?
What is most important to you:
Strength and resistance to tear/punctureLLDPE, LDPE
Clarity and presentationPolyPro
Flexibility and toughnessLDPE or LLDPE
Strength and affordabilityHDPE
Food storage (long term)PolyPro
Food storage (short term)LDPE or PolyPro
Can/Bin linersHDPE or LDPE
Retail merchandise bagsHDPE or LDPE
Affordability, effectiveness, and diversity of applicationsLDPE
FDA/USDA approvalLDPE or PolyPro
Archival storage of printed materialsLDPE
Heat sealingLDPE & LLDPE are ideal and most common. Others are dependent upon the machine and bag thickness

Please note that these are guidelines only, and that there are no definite rules. It all ultimately depends upon your application and individual needs. Samples can be helpful to enable you to determine what material works best for you.


What type of bag size options are there?
Lay Flat
Measured W x L
These bags only have two dimensions, width and length (always referred to in that order).  The width is also the measurement of the bag opening.  Lay flat bags are best for products that have very little thickness/depth.

 Gusseted
  • Side Gussets
    Measured W x D x L
    These are the most common types of gusseted bag.  The gusset is the depth of the bag, giving it the ability to expand in order to contain larger contents with a significant thickness or depth.  The easiest example of a gusseted bag would be the brown lunch bags, which have side gussets.  Side gussets fold inward to allow the bag to collapse flat, but expand to allow for larger contents.  The measure of the gusset references the fully extended depth of the gusset.  These bags are available case-packed (individual bags) or on rolls (perforated), and are not available as reclosable/zip closure bags.
  • Bottom Gussets
    Measured W x L + D
    These are best when you need a reclosable gusseted bag, one that may stand up on its own once filled, and where the contents may be heavier than average.  Bottom gussets expand at the bottom, rather than the sides.  The most common examples of bottom gusset bags are reclosable food/pet food products.  These are available case-packed only, and are available with reclosable/zip closure options.

How do I know what thickness I need for my poly bag?
Mil Thickness
Poly bags are measured by mil thickness.  1mil = .0254mm or .001in or 100 gauge.  For example, a standard retail sandwich bag is typically approx .75mil thick, while standard reclosable retail zip top bags are 1mil.  The larger the number, the thicker the material.  The thickness is usually denoted as either “2mil” or “.002”.
General Guidelines for LDPE Poly Bag Thickness
o   The heavier the contents, the thicker the bag
o   The greater the puncture potential, the thicker the bag
o   With polyethylene bags (LDPE ), greater thickness = lower clarity
Mil Thickness Suggestions for LDPE Bags
o   1mil        Lightweight, economical short term storage
o   1.5mil     Lightweight protection from dirt and moisture
o   2mil        Protection for shipping and storage
o   3mil        Additional protection for hardware, fasteners, and industrial components
o   4mil        Heavy duty protection with puncture potential
o   6mil        Extra heavy duty protection for high weight items and those with particularly high puncture potential
Determining thicknesses of can liners (HDPE, LLDPE)
o   .40 - .55 Mil – Regular Refuse
o   .55 - .65 Mil – Medium Refuse
o   .65 - .80 Mil – Heavy Refuse
o   1.5 – 2.0 Mil – Extra Heavy Refuse

What options are there for sealing a poly bag?
Heat Sealing
Heat sealers offer a secure seal for polyethylene and polypropylene bags up to 6mil thick and up to 24” wide.  Many heat sealers come with a 30-day warranty, require no warm-up period, and use electricity only when the sealing bar is down.  Options include hand sealers, manual foot-operated sealers, and automatic sealers, with or without trimmers.  Each heat sealer creates a seal that is both water-tight and air-tight.  Using a heat sealer creates a permanent seal that cannot be reused.
Reclosable/Zip Top Bags
Reclosable zip-top bags are lay flat or bottom-gusseted and range in thickness from 1mil to 6mil.  Most zip top bags are FDA approved and offered in polyethylene or polypropylene.  There are generally three types of zip top reclosable bags:
o   Standard Single-Track Reclosable Zip Tops
These offer a standard single zipper closure, similar to retail zip top sandwich bags
o   Double-Track Reclosable Zip Tops
These bags offer a double-zip closure that assures an extra-secure seal
o   Slider Top Reclosable Zip Tops
Slider top bags are ideal for bags that need to be accessed repeatedly.  They are easy to use and access, even with gloved hands.  The slider assures as much as possible that the seal is complete and secure.
Lip and Tape Closures
A lip and tape closure is similar to an envelope closure where there is a lip that extends over the opening of the bag and which has a tape strip that, when folded down to the bag, creates a seal.  Lip and tape closures can be permanent or reusable.
Draw String Closure
Double-pull drawstring bags open easily and provide a secure closure as well as a convenient means of hanging the bag.  They can be reused multiple times.  They are ideal for content that needs to be accessed repeatedly and easily and in a way that will eliminate fall-out possibility.
Ties and Tape
Common options include vinyl and paper twist ties as well as nylon cable ties, self-locking adjustable plastic ties, and bag sealing tape.  Each of these offers an easy and affordable means of sealing any type of bag.  Of these, only the nylon cable ties and the bag sealing tape are not reusable.

What is the best type of bag or tubing to use for shipping sensitive electronics and components?
Metallic Static Shielding Bags
Best for static sensitive components that are handled outside of an Electrostatic Protected Area (EPA).  These form an effective Faraday Cage around the contents (a Faraday Cage is when the bag is slightly conductive and forms a shield around the contents to protect any discharges from being deposited on to the protected device during the handling process).  These bags should not be creased or used if there are any tears or punctures as it can reduce the integrity of the shield/Faraday Cage.  The effectiveness of the bag can also deteriorate with use, so when in doubt, it is best to use new bags.
Our static shielding bags meet the electrical and physical requirements of ANSI/ESD S541 and are EIA 625 and ANSI/ESD S20.20 program compliant.  Tested per MIL-STD3010 4046 and ANSI/ESD STM11.11.
BlackConductive Bags
These bags should only be used in an Electrostatic Protected Area (EPA) and while the handler is grounded.  It is possible that contents could be damaged by contact with an electrostatic discharge (ESD – an uncontrolled surge of static between objects with different voltage).
Our black conductive bags meet the requirements of MIL-P-82646 Rev B
Pink Anti-Static (PAS) Bags
PAS bags are the only acceptable poly bag in an electrostatic protected area and offer no effective protection against a contact electrostatic discharge.  They are best used for non-static sensitive components, such as nuts and bolts.  Standard poly bags may generate and hold static charges greater than 10,000v, making the PAS bags a highly practical option.  PAS bags are also amine-free.  The effectiveness of anti-static bags can deteriorate over time, so when in doubt, it is best to use new bags.
Our PAS bags meet the static decay requirements of MIL-PRF-81705E, Type II and EIA-541.  Bags 4mil and thicker are engineered to provide a surface resistivity less than 1x1012 ohms/sq.

Guides to measuring for the correct bag size:


Polyethylene vs Polypropylene


Polyethylene
Polypropylene
Clarity
Good (decreasing with thickness)
Excellent
Translucent (prohibits more light)
Transparent
FDA/USDA Approved
Yes
Yes
Heat Sealable
Yes
Yes
Flexible
Yes
No
Puncture Resistance
Good (depending upon thickness)
Fair
Food Storage
Good
Excellent
Stock Thicknesses
1 mil – 6mil
.8mil – 3mil (1.5mil standard)
Archival Storage
Excellent
Good
Surface Texture
Smooth
Rough (relatively)
Static Charge
Low
Higher
Chemical Resistance
Good
Excellent
Melting Point
Low
High

Contact us today for more information and to answer any questions you may have regarding what bag type will work best for your needs and your budget.  We have a wide variety of stock bags and can custom make almost anything, depending upon your budget and quantity needs.  Look at our post on custom and printed bags for more information on this option.


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